Small batch equipment

Small Batch Equipment

Embarking on larger food processing projects can be daunting but starting small with food processing equipment can lay a solid foundation for future success. By investing in smaller-scale equipment initially, you gain valuable experience, refine your processes, and minimize risks before scaling up.

 

Below is a selection of equipment from some of our manufacturers for the smaller production process. From NPD and test kitchens through to full processing requirements for smaller batches.

 

Continuous Vacuum Filler – Omet F7

 

Small batch equipment

 

OMET F7 Continuous Vacuum Filler

The continuous vacuum filler model F7 is the ideal compact machine for the small businesses. This vacuum filler has options for a portioner, twist linker and a hydraulic loader (90 or 120 litres) for the production of sausages, burgers, meatball and many other food products.

• Strong construction completely in stainless steel
• Smooth surfaces and absence of corners for fast and effective cleaning
• The high manufacturing precision of mechanical parts of the pump set (with 8 or 12 vanes) in high resistance steel guarantees a delicate treatment of the product and long lasting use
• A standard asynchronous motor controlled by an inverter and an extremely simple control panel programmable with touch screen control, make this continuous vacuum fillers machine, simple to use, reliable and easy to maintain
• The joined effect of the 20 m³ vacuum pump and the auger with the counter-auger in the hopper assures compact and air-free products even with hard and low temperature raw materials
• Option to install (& after purchase) a hydraulic loader for 90, 120L. Hopper size of 90 & 160 litres available

 

Frozen Block Reducer – Magurit Fromat 042 Eco

 

Small food batch equipment

 

Magurit Fromat 042 Eco 

The Magurit Fromat 042 Eco is a frozen block reducer and is ideal for the cutting of frozen meat blocks into slices, or when fitted with a cross-knife head, into smaller sized pieces; perfect for further downstream processing equipment. Various different machines cater for production rates up to 800Kgs, cutting at temperatures as low as -25 degrees centigrade. Magurit models are stainless steel constructed and because of the very robust build, these machines will give many years of service.

The Fromat is gravity fed via slope, on which the blocks slide down to the cutting area. All machines have a strong hydraulic drive for operation of the knife head. The Fromat is the perfect machine for pre-cutting of blocks for further processing in bowl choppers and grinders. This type is suitable for all standard block shapes and sizes. The Fromat can cut meat at very low temperatures. The final cut pieces are typically used in raw sausage production. With different knife heads the desired cutting result will be obtained. The extremely sturdy machines work with high efficiency in butcher shops and industrial plants. Handling and cleaning are easy.

Magurit Fromat 042 Eco, frozen meat cutter with manual lift, cutting dimensions up to 480mm x 250mm x 750mm, processing temperature -25°C

 

                                                   Click on the image below to link to a video of the Fromat 042 in action

 

Injector – Gunther PI 265-17

 

Small food batch equipment

 

Gunther PI265-17 Injector 

With the pickling injectors from Günther you have the perfect tool to refine your products – be it with spices, additives or special features that only you know. Bring shelf life and taste to your products while working with a well thought-out, long-lasting machine with the highest standards thanks to over 40 years of experience in the food industry.

The Gunther PI 265-17 is an automatic pickle injector has been designed for the small to medium sized producer wishing to process both bone-in and boneless product and contains the following:

Benefits:

• Taste improvement through injected aromas and flavour carriers
• Better colouring and action due to injected salts
• Even redness and durability
• Better product consistency
• Juicier consistency of the end product
• Higher yield and increase in profit

Features:

• Stainless steel centrifugal pump – additional pumps for higher viscosities on request
• Pre-filter system to protect against clogged needles
• Special conveyor belts with food approval
• Stitch pattern changes for mechanical adjustment possible
• Each needle mechanically spring-loaded to protect against damage
• Complete separation of the brine circuit from electrical and mechanical components to minimize heat input to the brine

 

 

Lab Cheese Cooker – Blentech Cheeztherm

 

Small food batch equipment

 

Blentech Lab Cheeztherm

Blentech’s laboratory cheese cooker – The Lab Cheeztherm is the efficient way to cook processed or analog cheese on a small, experimental scale. This system utilises twin horizontal agitation technology that has proven to produce high-quality finished products using a variety of processed and analog cheese formulations.  The laboratory scale CheeseTherm is ideal for bench-top product formulation development allowing preparation of products on a small but scalable system. The cook chamber and agitator geometry is proportioned to deliver excellent mixing properties and even distribution of heat.

The counter-rotating twin solid screw agitator design gently blends the cheese while it imparts a controlled shearing action – improving quality. The “double action” of the two adjacent agitators moves the cheese in opposite directions continuously stretching the cheese. This stretching action is especially beneficial in developing the fibrous texture of mozzarella cheese.

The blending action and variable RPM of the counter-rotating twin agitators quickly “fuse” the steam and cheese particles together while kneading the moisture into the dry ingredients allowing them to hydrate properly.

 

Small food batch equipment

Highlights:

• Dual Agitator
• Safety Features
• Automation
• Variable Speed
• Temperature Control
• Direct Steam Injection

 

If you would like further details or would like to discuss a project then please get in touch by calling us on 01580 764321.

 

Kind regards

 

The Paragon Processing Solutions team

Mixers, Grinders, Vacuum Fillers & String Linkers

Mixers, Grinders, Vacuum Fillers & String Linkers

Omet Foodtech was founded in 1959 in Poggibonsi, in the heart of Chianti, Tuscany, with the aim of producing machines for the meat industry.

At the beginning the company focused on butcher shops which used to produce sausages in manual way. The company soon developed more complex machines for the sausage factories, reaching a relevant position in the Italian market. From the beginning of the ‘90s the company expanded itself in the main international markets.

As of today Omet Foodtech produces a vast range of machines for the food processing industry: our grinders, mixers, vacuum fillers and string linkers are being used in several countries all over the world.

For over 50 years Omet-Foodtech produces machines for the food processing industry, in particular for the meat industry, combining the knowledges gained by strong local traditions to the application of high and constantly developing technologies. Omet-Foodtech produces machines which are suitable to all firm sizes, from small-medium to big industries. Our machines are developed by focusing on our clients’ demands, with the goal of reaching high levels of efficiency, reliability, innovation, safety.

Equipment from Omet

 

GRINDERS

Grinders

Floor standing models, from the smaller TCM machine, the larger TCA (pictured here) and the largest in the range, the TCP, cover all production requirements from 1200Kg/hr – 5000Kg/hr.

 

 

 

MIXERS

 

Mixers

Small, medium and large producers are catered for here, and all but the small 100L mixer can have the option of touch screen control for the automatic programming of mixing cycles for the processing of any type of product.

The double shafted intersecting paddle mixing system guarantees a delicate treatment of the product, even on the  largest 1000L model. The large discharge ports on these machines also gives quick and easy emptying into tote bins.

 

 

 

VACUUM FILLERS

vacuum fillers

The smaller vacuum fillers are driven by an asynchronous motor, controlled by an inverter and an extremely simple control panel, with a large touch screen, whilst the larger models come equipped with a PLC electronic drive system.

Hydraulic loaders are available as an option on all of the range.

All models can be connected to any type of clipper or string linker (below).

 

 

 

STRING LINKERS

String Linkers

The Omet string linker is designed to string tie in a continuous row several types of sausages. The standard machine can also be fitted with an automatic feeder, as shown here, which can be controlled by the filler operator to stop and start the machine via a simple foot pedal.

Length of sausage, number of tying turns and closing pressure is also programmable via a simple touch screen.

 

 

 

MINCE MEAT:  GRINDING HEAD & PORTIONING BELT

 MINCE MEAT: GRINDING HEAD & PORTIONING BELT

The portioning belt in conjunction with the grinding head allows portioning and cutting of minced meat to be placed (with or without paper) in tray. The independent adjustment of the speeds of the two conveyor belts together with the characteristics of the grinding head with separator ensure an exact portion and a perfect definition of the minced meat.

 

 

CEVAPCICI:  FLOW DIVIDER & PORTIONING BELT

The Cevapcici Line is an optimal production line for manufacturing cevapcici, mici, croquettes and other similar formed products.
The portioning belt in conjunction with the flow divider allows simultaneous forming of six meat flows of product for an exact portioning (with or without paper).

 

 

 

 

ROUND FORMER

Round Formers

Forming machine for the production of round shaped products, meatballs and similar. Diaphragm separation system. Single and double forming heads are available in various sizes. Connectable to any vacuum filler equipped with a portioner. Stainless steel moveable frame adjustable in height. Electronic control for handling of various shapes. Multifunction transport belt with electronic speed adjustment.

 

 

GRINDING HEAD AGF 130

Meat grinding head

 

Independent grinding head connectable to any vacuum filler. Independent electronic drive controlled by touch screen. It is possible to set different cutting speed for any kind of product (raw sausage, salami Milano, Hungarian salami). The system guarantees clear particle definition without smearing and binding of the finish product without air pockets for an Optimal aging. Applicable in filling, portioning and twisting modes. Integrated bones and tendons separating, clipping device.

 

 

 

 

AUTOMATIC BURGER FORMER

Device for forming hamburgers with rotary drum. Connectable to any vacuum filler equipped with a portioner. A wide choice of forming drums allows production of hamburger of various types and shapes. Diameter from 60 to 120 mm. Maximum thickness 30 mm. Mobile frame with adjustable height. Max production. 60 pcs/minute.

 

Paragon Processing Solutions are agents for Omet in the UK and Ireland so get in touch to discuss your processing requirements by replying to this email or calling us today on 01580 764321.

 

New medium sized food mixer now available for trials or purchase

 

We have a new K230 medium sized food mixer for immediate trial or purchase after a Covid-19 outbreak prevented us from conducting a trial in one of our customer’s factory.

Please see brief details below and if you are interested in a non-committal trial get in touch by replying to this email, or calling us on 01580 764321 and we can soon get this arranged.

K230 Mixer

The large 300L tub on this machine allows for fast mixing of a wide range of products.

Whilst the large discharging port allows the total unloading of the product in 90, 120 or 200L. buggies in a few seconds.

The spacing between the gear-box and the mixing bowl isolates the product from the lubricating oils of the drive end and protects the mechanics from possible water infiltration.

 

The fastening mechanism of mixing arms allows for quick disassembling for cleaning.

The discharging port completely is removable in few seconds without tools and is easy to clean.

The mixing shafts can also be easily and quickly removed. Smooth surfaces and lack of corners facilitates fast and effective cleaning

 

 

Omet food mixer

 

More Equipment from Omet

Grinders

 

Floor standing models, from the smaller TCM machine, the larger TCA (pictured here) and the largest in the range, the TCP, cover all production requirements from 1200Kg/hr – 5000Kg/hr.

All are of heavy duty stainless steel construction, with the larger models having an optional lift loader.

Mixers

 

Omet Mixers

Small, medium and large producers are catered for here, and all but the small 100L mixer can have the option of touch screen control for the automatic programming of mixing cycles for the processing of any type of product.

The double shafted intersecting paddle mixing system guarantees a delicate treatment of the product, even on the largest 1000L model. The large discharge ports on these machines also gives quick and easy emptying into tote bins.

 

Vacuum Fillers

 

Omet Vacuum Fillers

The smaller vacuum fillers are driven by an asynchronous motor, controlled by an inverter and an extremely simple control panel, with a large touch screen, whilst the larger models come equipped with a PLC electronic drive system.

Hydraulic loaders are available as an option on all of the range.

 

String Linkers

 

Omet String Linkers

The Omet string linker is designed to string tie in a continuous row several types of sausages. The standard machine can also be fitted with an automatic feeder, as shown here, which can be controlled by the filler operator to stop and start the machine via a simple foot pedal.

Length of sausage, number of tying turns and closing pressure is also programmable via a simple touch screen.

 

 

Paragon now supply Omet Foodtech machinery

Paragon are pleased to announce that they now supply the Omet Foodtech range of grinders, mixers, vacuum fillers and linkers which means we now offer even more solutions to your processing needs.

When you buy Omet machinery you are assured of a good quality build from a European manufacturer offering a sensible price, giving you excellent value for money.

Omet offer a wide range of models catering for all sizes of business

Omet Foodtech

 

More about Omet here

or visit their website here