ANS 31 / 54 Single Head Servo Injectors

The ANS31 and ANS54 Single-Head Servo controlled Injectors are in the highly competitive world of food processing, the ultimate solution, combining a wide range of control options with precision and unparalleled accuracy of servo-driven technology. Foodconcept  engineered these machines to be the go-to solution for companies who require uncompromising quality, pinpoint accuracy, and exceptional flexibility for their products. The servo-driven injection head provides the highest level of control, ensuring every injection is executed with flawless precision, resulting in superior product quality, texture, and yield.

The ANS31 and ANS54 are more than just injectors; they are a commitment to precision, quality, and control in your production line. They provide the flexibility and efficiency needed to stay ahead of the curve in a demanding industry.

→ Advanced constructions with hygienic design

→ simple operation, control and maintenance, controlled through Touch Panel:

• programming of operating parameters
• control of each machine movement parameter
• regulation of injecting head: movement speed – up/down, needle lifting and lowering height, injection moment (while needles going down / up / both ways), injection repeat (single/double/triple for 1 belt stroke)
• regulation of pump capacity 0-100% ( injection pressure showed in bar on the manometer 0,1-4 bar) )

→ needles mounted on a quick-release connectors (single, double or quadruple)

→ high-performance inox centrifugal pump, optional screw pump

→ independent servo drives for injection head and conveyor
→ recommended use of dedicated, advanced Foodconcept FS  brine filter

Applications and Benefits

• Precise Injection System: The core of the injector is multi-needle injection head – depending on the needle type, design allows for work with different raw material and ensures an even and consistent distribution of brine deep into the product’s muscle, eliminating dry spots and guaranteeing superior texture and flavour. The heart of these machines is the servo motor. This technology allows for minute control over the injection system (e.g. enabling precise needle penetration and depth).
• Unmatched Versatility: The ANS Series can handle a diverse range of products due to its wide range of operating settings: fluent adjustable belt stroke, fluent adjustable head operating speed, fluent adjustable brine pressure, head descent depth (software + mechanical settings of the head frame), 1.6, 2, 3 or 4mm needles (single, double or quadruple needles easy to change – mounted on quick-release connectors)
• Yield and Profitability: By achieving uniform absorption and minimizing product waste, the AN Series helps you achieve optimal yield. ANS series injectors work with the advanced FS brine filtering device, which allows for significant brine savings.
• Hygienic and Easy to Maintain: The machine’s open design and fully stainless steel construction (AISI 304) facilitate fast and thorough cleaning. This commitment to hygiene ensures compliance with the strictest food safety standards and reduces downtime.
• User-Friendly Controls: intuitive, simple control system allows for easy adjustments of key parameters and injection programming ( clear software and operator-friendly HMI)
• Tailored to Your Production Scale: these injectors are perfect for a wide range of product types, including whole meat cuts, poultry, fish, and specialty items. The ability to program custom recipes and needle patterns makes them incredibly adaptable to diverse production requirements.

Key Features

• Models: ANS31, ANS54
• Construction Material: hygienic design, Stainless steel ( AISI 304)
• Injection System:, Single-head, servo-driven, fully adjustable moves
• Conveyor System: servo-driven, adjustable stroke
• Injection Pressure: Fully adjustable and programmable, pneumatic brine valve, individually
• Needle Configuration: Multi-needle head, customizable: single/double/quadruple, fish (syringe type, 1.6mm), meat (2, 3, 4mm), special type.
• Control: PLC-based with touch screen HMI, advanced software that allows to set up and control each move of the machine

While sharing the same advanced technology, the ANS31 and ANS54 are optimized for different production scales:

• ANS31: A compact powerhouse for small and medium-sized processors. The ANS31 is the ideal solution for businesses that need to deliver high-quality, perfectly brined products without the footprint of a larger machine. It’s a strategic investment in quality and efficiency.
• ANS54: Designed for medium to large-scale operations. The ANS54 offers a wider conveyor and increased throughput, allowing for the processing of larger products and higher volumes. It combines the pinpoint accuracy of servo technology with the capacity needed to meet growing market demands.